Services

Testing and Validation

Comprehensive test and inspection services for high-reliability electronics. Every build verified before it ships.

Blue glowing circuit board lines and nodes on a dark background, representing technology and digital connections.

Engineering-Led Test Strategy

Overview

Analog Technologies operates a multi-layered test and inspection program designed to catch defects early, verify electrical performance, and confirm system-level functionality before any assembly leaves our facility. From solder paste inspection at the front of the line through environmental stress screening at the back, every stage of our process is instrumented and documented.
Our test capabilities support IPC Class 2 and Class 3 programs, and full traceability is maintained to the serial number level throughout.
Whether your program requires flying probe, functional test, X-ray, or custom ESS profiles, our team develops and executes a test strategy matched to your reliability requirements.
Close-up of a green circuit board being tested or assembled by robotic probes in an electronics manufacturing process.

Testing and Validation Capabilities

A full range of testing and validation services that confirm product performance, quality, and reliability.

  • Functional Testing

    We perform PCBA and system-level functional testing to verify that assemblies operate correctly to customer specifications before shipment.

    • PCBA and system-level functional testing
    • Component programming and software installation
    • Production functional test support
    • All IPC Class III builds

  • Flying Probe Testing

    Flying probe provides fixtureless electrical verification for prototypes, NPI boards, and low-volume production, delivering thorough net-level validation with no fixture cost or lead time.

    • Production and prototype flying probe capability
    • Fixtureless test with no fixture cost or lead time
    • Net-level electrical validation
    • PCBA-level shorts, opens, and component value verification
    • NPI and low-volume production support

  • Environmental and Stress Testing

    Environmental stress screening identifies latent defects before products reach the field. Our ESS capabilities support programs in aerospace, defense, and industrial markets where field reliability is essential.

    • Custom Environmental Stress Screening (ESS) profiles
    • ESS testing for PCBA within complete system
    • ATEX test data management
    • Hi-pot testing for isolation and dielectric verification

  • Inspection

    Automated and manual inspection is applied throughout the build process, providing layer-by-layer quality verification from paste deposition through final assembly.

    • Automatic Optical Inspection (AOI) on all SMT lines
    • X-ray inspection for BGA, hidden joint, and void analysis
    • In-line solder paste inspection (SPI) at print stage
    • Electrical component verification on all SMT lines
    • Full traceability to serial number level

Why Analog for Testing and Validation

  • Engineering-Led Test Strategy

    At Analog, test is designed into the process from the start, not added at the end. Our engineering team develops test strategies matched to the complexity and reliability requirements of each program.

  • Layered Inspection and Electrical Validation

    Layered inspection catches defects at the earliest possible stage, while flying probe delivers thorough electrical validation for low-volume and NPI programs.

  • Full Traceability and Serialization

    Full serialization and traceability supporting regulated industries, with IPC Class 3 test coverage for the most demanding reliability requirements.

  • Testing and Validation Support

    Engineering team available to interpret results and drive corrective action, keeping your program moving without delays waiting on outside analysis.

Ready to Get Started?

Starting a new program is simple. Here is how it works.

Industries Rely on Analog Technologies for Testing and Validation

We support a range of technology-driven industries, ensuring mission-critical performance and regulatory compliance in even the most demanding environments.

  • Military and Defense

    Black outline of a shield with a check mark inside, symbolizing security, protection, or verification.

    ITAR-compliant electronics manufacturing for communications, control systems, surveillance and defense test systems.

    Learn more
  • Industrial Equipment

    Black line drawing of a factory with three dots inside, representing an industrial building or manufacturing concept on a white background.

    Durable, high-power PCB solutions for power grids, energy management and motion control.

    Learn more
  • Aerospace

    High-reliability electronics manufacturing for avionics, embedded controls, sensor platforms and test systems.

    Learn more
  • Critical Power

    Black outline of a lightning bolt icon on a white background.

    Precision electronics manufacturing for critical power infrastructure including voltage regulators, renewable systems and high-power LED lighting.

    Learn more
  • Built to the Highest Industry Standards

    Quality is at the core of everything we do. Our certifications and compliance standards ensure repeatable, reliable performance you can trust.

    Every board undergoes rigorous inspection and functional testing to ensure flawless performance and durability.

    Process Controls:

    • IPC Class 2 and 3 workmanship
    • Full product serialization
    • Material traceability from receiving through shipment
    • SPC, FMEA, and lean manufacturing practices
    • IPC 600 and IPC 610 Registered Trainers on staff
    Ready to manufacture with confidence?
    Get Started

    Validated special processes for aerospace and defense.

    Aerospace and defense quality management standard.

    Certified quality management system.

    ITAR Registered

    Compliant with U.S. defense manufacturing regulations.