Services

PCB Assembly

Full-service printed circuit board assembly for complex electronics built to IPC Class 2 and 3 workmanship standards.

Blue glowing circuit board lines and nodes on a dark background, representing technology and digital connections.

High-Reliability PCBA Builds

Overview

Analog Technologies builds complex, high-reliability printed circuit board assemblies for aerospace, defense, medical and industrial programs. Advanced SMT capability, through-hole assembly, conformal coating and clean room assembly are performed in-house by certified operators with full traceability and serialization on every build.

Close-up view of a green printed circuit board with various microchips, capacitors, and electronic components mounted on its surface.

PCB Assembly Capabilities

Comprehensive PCB assembly services that bring complex electronic designs to life with precision and consistency.

  • Advanced SMT Capability

    Analog’s SMT lines are configured for complex, high-density designs requiring precise placement, advanced component formats and multiple soldering processes.
    • Four surface mount lines
    • Package sizes down to 01005
    • Fine-pitch and high-density placement
    • Stencil printing and jet printing
    • Convection reflow and vapor phase soldering
    • Package-on-Package (PoP), BGA, QFN, CSP and other advanced component formats

  • Through-Hole Assembly

    Analog supports full through-hole assembly with selective and manual soldering, accommodating both leaded and lead-free requirements across a range of alloys and component types.
    • Selective and manual soldering
    • Leaded (Sn63/Pb37) and RoHS-compliant lead-free options
    • Press-fit components
    • Multiple solder alloys and fluxes supported

  • PCB Coating & Protection

    Conformal coating protects assembled PCBs from moisture, dust, chemicals and temperature extremes in harsh operating environments. Analog applies coatings using automated spray and manual dip and spray methods, with precision masking to protect areas requiring electrical contact.
    • Polyurethane (UR) and acrylic (AR) coatings
    • Automated spray and manual dip and spray application
    • Precision masking
    • Encapsulation
    • Underfilling

  • Clean Room Assembly

    Controlled environment assembly for programs with contamination-sensitive components or processes.
    • Dedicated clean room environment
    • ContamiHigh-density placement on four SMT lines supporting fine-pitch components down to 01005, advanced formats, and complex multi-process builds.nation-controlled handling and assembly
    • Suitable for sensitive optical, medical and high-reliability applications

Why Analog for PCB Assembly

  • Engineering Support from Day One

    Our process engineers engage at DFM review before a board is built, catching issues early and ensuring a smooth transition from prototype to production.

  • Production-Aligned Processes

    Prototypes follow the same process framework as full production builds. No requalification surprises and no translation step when programs scale.

  • Dedicated Account Management

    A single point of contact coordinates across engineering, manufacturing, test and supply chain, keeping programs on schedule and customers informed at every stage.

  • Certified Quality and Process Controls

     AS9100 and ISO 9001 certified, Nadcap accredited, and ITAR registered, with every build executed to IPC Class 2 or Class 3 workmanship standards, full serialization, end-to-end material traceability, and process discipline supported by SPC, FMEA, and lean manufacturing practices.

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Industries Rely on Analog Technologies for PCB Assembly

We support a range of technology-driven industries, ensuring mission-critical performance and regulatory compliance in even the most demanding environments.

  • Military and Defense

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    ITAR-compliant electronics manufacturing for communications, control systems, surveillance and defense test systems.

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  • Industrial Equipment

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    Durable, high-power PCB solutions for power grids, energy management and motion control.

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  • Aerospace

    High-reliability electronics manufacturing for avionics, embedded controls, sensor platforms and test systems.

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  • Critical Power

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    Precision electronics manufacturing for critical power infrastructure including voltage regulators, renewable systems and high-power LED lighting.

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  • Built to the Highest Industry Standards

    Quality is at the core of everything we do. Our certifications and compliance standards ensure repeatable, reliable performance you can trust.

    Every board undergoes rigorous inspection and functional testing to ensure flawless performance and durability.

    Process Controls:

    • IPC Class 2 and 3 workmanship
    • Full product serialization
    • Material traceability from receiving through shipment
    • SPC, FMEA, and lean manufacturing practices
    • IPC 600 and IPC 610 Registered Trainers on staff
    Ready to manufacture with confidence?
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    Validated special processes for aerospace and defense.

    Aerospace and defense quality management standard.

    Certified quality management system.

    ITAR Registered

    Compliant with U.S. defense manufacturing regulations.