PCB Solutions for Critical Power
Precision electronics manufacturing for critical power infrastructure including voltage regulators, renewable systems and high-power LED lighting.
Overview
EMS for High-Power Electronics
Critical infrastructure assemblies generate heat that standard solder joints cannot manage over time. Analog’s silver sintering capability delivers 2x to 3x greater thermal conductivity than traditional solders, improving heat dissipation, extending device life and maintaining bond integrity under sustained high-current loads.
For critical power programs, high thermal performance translates directly to longer service life, fewer field failures and more reliable operation under sustained electrical stress. Analog supports voltage regulators, solar power systems, battery management electronics, power conversion assemblies and high-power LED systems from prototype through production — with full traceability and serialization on every build.
Applications We Support
Aerospace Applications
Power Conversion
Voltage regulators, DC-DC and AC-DC converters and power semiconductor modules
Energy Storage & Management
Battery management systems, energy monitoring and storage control electronics
Renewable Energy Systems
Solar power electronics, inverter assemblies and grid-tie subsystems
Monitoring & Control
Energy monitoring assemblies, control electronics and power quality subsystems
How We Support Energy Systems Programs
Analog brings specialized assembly capabilities and engineering-led process control to critical power programs, supporting complex, high-power electronics with the reliability and traceability each application demands.
PCB Assembly
Full-service printed circuit board assembly for complex electronics built to IPC Class 2 and 3 workmanship standards.
- Advanced SMT Capability
- Through-Hole Assembly
- PCB Coating & Protection
Advanced Packaging and Interconnects
Specialized semiconductor packaging and high-performance interconnect solutions for demanding aerospace, defense, power, and sensor applications.
- Wire Bonding
- Silver Sintering
- Advanced Interconnect
Box Build and System Integration
Complete system-level integration from chassis assembly through lifecycle support.
- Box Build
- Cable and Wire Harness
- Programming and Configuration
Testing and Validation
Comprehensive test and inspection services for high-reliability electronics. Every build verified before it ships.
- Functional Testing
- Flying Probe Testing
- Environmental and Stress Testing
Prototyping and NPI
Accelerate development with engineering-backed rapid prototyping and New Product Introduction support.
- Engineering Project Review and DFM
- Rapid Prototyping and Quick-Turn Assembly
- NPI Support and Transition to Production
Ready to Get Started?
Starting a new program is simple. Here is how it works.
Submit Your Project Details
Share your design files, specifications, volumes, and timeline.]
Engineering Review & Quote
Our engineers review your submission for manufacturability, flag any considerations, and return a detailed quote with lead times and process notes.
Build, Test & Deliver
Your assembly is built to your specification, inspected and tested to IPC Class 2 or Class 3 standards, and shipped with complete documentation and traceability records.
Let’s get started—Request a quote today!
Get StartedWhat We Bring to Every Program
Engineering You Can Count On
Our engineers guide DFM review, process development and NPI support, with dedicated account managers across production, testing and supply chain.
Specialized In-House Capabilities
Wire bonding, silver sintering, flip-chip, vapor phase soldering and flying probe testing, all performed onsite. One partner, full scope.
Certified Quality
AS9100 and ISO 9001 certified. Nadcap accredited. ITAR registered. Full serialization, material traceability and IPC Class 2 and 3 workmanship on every build.
Proven PCB Solutions in Action
Explore real-world examples of how our high-performance PCBs have enabled innovation, reliability, and success in mission-critical aerospace and defense applications.
Lockheed Martin
Raytheon Technologies
Northrop Grumman
Built to the Highest Industry Standards
Quality is at the core of everything we do. Our certifications and compliance standards ensure repeatable, reliable performance you can trust.
Every board undergoes rigorous inspection and functional testing to ensure flawless performance and durability.
Process Controls:
- IPC Class 2 and 3 workmanship
- Full product serialization
- Material traceability from receiving through shipment
- SPC, FMEA, and lean manufacturing practices
- IPC 600 and IPC 610 Registered Trainers on staff
Validated special processes for aerospace and defense.
Aerospace and defense quality management standard.
Certified quality management system.
Compliant with U.S. defense manufacturing regulations.
